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Corten steel: properties, uses and fabrication

Published on 17 August 2026 by Metal S.r.l.

Architectural corten steel façade with brown patina

Corten steel (CORrosion resistance + TENsile strength) is a "weathering" steel: exposed to the elements it develops a compact, adherent patina of oxides that protects the metal underneath and slows corrosion dramatically.

How the patina forms

During the first 6–18 months of wet/dry cycles the surface turns from bright orange to a deep, even brown. The patina is self-healing: if scratched, it re-forms. In permanently damp or chloride-rich environments (sea, pools) it never stabilises — use stainless or galvanised steel instead.

Typical applications

  • Architecture: façades, cladding, sun screens
  • Urban furniture and gardens: planters, edging, fences, signage
  • Sculpture and design: plasma or laser cut decorative panels
  • Structures: bridges and industrial buildings (its original purpose)

Corten, painted steel or stainless?

CriterionCortenPainted steelStainless 304
MaintenanceAlmost nonePeriodic touch-upsAlmost none
LookWarm brownAny RAL colourBrushed metallic
Material costMediumLow + paint cycleHigh
Marine environmentNot advisedWith proper cycleExcellent (316 better)

Fabrication

Corten is CNC plasma cut, bent and welded like ordinary structural steel (S355 with copper and chromium additions). Two tips: use matching filler wire on visible welds so the seam weathers too, and design details that avoid standing water. Beware of run-off staining in the first months: keep panels off light-coloured floors or use draining gravel.

Conclusion

Metal S.r.l. cuts, bends and welds corten sheet to drawing for architecture, furniture and general fabrication — including custom decorative panels starting from a simple DXF.

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